Sunday, July 12, 2015

UW – Madison Week Four! (June 28th – July 5th)

Monday

The beginning of our fourth week started with a change of scenery as we toured the Brakebush Chicken processing facility!


We began our tour by talking to one of the chefs, Alan Newman, and the marketing director. We watched a video celebrating Brakebush’s 90-year anniversary, which describes the modest beginnings of Brakebush and how it turned into the successful facility we are seeing today.

We then toured their 5,000+ square foot facility, which included eight total production lines (6 of which were in use that day), and we were able to see all stages of processing the chicken meat, such as grinding, marinating, breading, steam cooking, freezing, packaging, and more! We also learned about their sanitation procedures and how they communicate within the facility. For example, in areas of the plant that only deal with cooked chicken, the floor is blue to alert workers and help stop contamination. They also spray a sanitation agent on the floor when foot traffic is high in that area to help disinfect and keep the plant free of cross-contamination.

After the tour, our group was able to sample some Brakebush products prepared by Chef Alan Newman, such as this flatbread pizza:


We then toured UW – Stevens Point’s main dining facility, which includes a dining hall and a convenience store that also serves some entrées. The main dining hall is all you care to eat buffet style, with multiple buffet lines that offer salad, soup, various entrées, and more:

They are planning to renovate the main dining hall within the next year or two to a marketplace style, with stations instead of buffet lines. We also toured their bakery in the basement, which is operated completely by students. They offer a few special and unique products, such as cookies with sprayed logos on them, and house-made donuts:
The donut fryer! 
Tuesday

Tuesday began my rotation in the central bakery and cook chill production! I started the day by shadowing one of the chefs before helping make the crust for some cheesecakes, which included weighing out various dry ingredients and mixing them into a big bowl:

Later that morning, I took a break from helping the bakery to attend a meeting with Kaylene, the Executive Chef Paul, the Associate Director Julie, and the Registered Dietitian Denise to talk about our Partnership for a Healthy America project. The meeting was really helpful and pointed us in the right direction for our portion of the project, which is marketing the changes they are making in the dining hall to students next fall.

After our meeting, I returned to the bakery to work with one of the bakers for a cake-decorating lesson! She taught me how to use a piping bag to frost the cake, how to do a few basic borders, how to write basic letters, and how to create flowers:
Practicing on wax paper!
Don't worry, it was just a practice cake!
After lunch, I moved to the cook chill portion of central production to watch them cook a massive batch of pasta. They boil the pasta in one kettle, and then immediately transfer it to an ice bath to bring the temperature down to 35°F. Once the temperature reaches the idea temp, the pasta is weighed out into containers to be stored in the warm freezer before being transported to different dining units on campus:

Wednesday:

I began my second day in bakery by assisting the other chefs with various tasks, such as spreading brownie patter onto pans and forming the crusts for pecan pies:


My main project for the morning was completing a recipe from start to finish: Frosted Cranberry Bars! I began by mixing brown sugar and butter, the wet ingredients, the rest of the dry ingredients, cranberries, and white chocolate chips:


I spread the mix into pans to bake in the oven:


And voilà! Completed Cranberry Bars:


That afternoon, Kaylene and I attended a pizza testing hosted by the Executive Chef, Paul, with the goal of potentially switching to a better pizza crust! Cheese, Sausage, and Pepperoni pizzas were served on a variety of six crusts:


After sampling a multitude of pizzas, we rated each pizza on appearance, texture, and flavor and indicated which was our favorite.

Thursday:

We spent the morning learning about the Restaurant Association’s Labeling Act that the university is choosing to comply with. We watched a webinar that explained the specifics of the act, and walked through the dining hall to discuss with Denise the next steps the university must take to meet the guidelines.

After determining a labeling to-do list, Kaylene and I switched gears and began working on the Partnership for a Healthier America project. We searched CBORD for lunch and dinner meals that meet the guidelines set by the initiative: less than 700 calories with less than 10% of calories coming from saturated fat, and less than 800 mg of sodium. We were able to find a few entrées for lunch and dinner to help Denise in the future!

Kaylene and I also attended an Allergen Meeting with Denise. The purpose of the meeting was to discuss the surge of students with food allergies and how the dining halls are planning to handle this. We discussed ideas for contacting the students before they even come to campus to encourage students to self-identify, which will help the chefs and staff make any accommodations necessary. We also talked about the roles staff members will play, such as Unit Chefs meeting with the students to determine what accommodations will be most helpful to them.

Kaylene and I then trekked back to Carson’s for pizza testing, round two! This time, Chef Paul and the Unit Chef at Carson’s, Kevin, were trying a different technique: grilling the dough!

We sampled three different crusts in peperoni, sausage, and cheese and rated them as we have previously done. I am excited to hear the results of the tastings to determine which pizza crust we will be serving!  

After lunch, Kaylene and I met with Mike and Sue (the program coordinators) for our mid-internship evaluation! These four weeks have flow by, I can’t believe we’re halfway done! I’ve learned so much already and I can’t wait to see what the rest of the internship has in store!

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